The World of Modern Manufacturing: Is There a Stopping Point?

Abstract palm hands touching earth at night on sunset city background.

Modern manufacturing companies across the globe continue to innovate their industries with its ability to morph from impossibilities into legitimate and precise, computer-controlled results. The introduction of the computer was the catalyst driving society to recognize our potential for incredible growth. United Scientific Inc. has been in business for over 70 years utilizing the very best for their customers, call today to get started!

There are computer-controlled manufacturing methods today, known as computer numerical control or CNC as opposed to the labor-intensive and incredibly unsafe practices of the industry’s first revolution. We are now in the fourth, known as industry 4.0 referenced on-the-dot for the integration of computers into manufacturing. 

Subtractive, additive and formative are methods of manufacturing used in the 21st century by businesses depending on their field. United Scientific Inc in St. Paul, MN uses top-of-the-line equipment, including the highly trained quality control department. The quality control department ensures every order is filled and delivered on time, as it should be. 

Types of manufacturing

Additive, subtractive, and formative methods are the three categories of manufacturing. 

Subtractive manufacturing is the most utilized type of production today. Although 3-D printing has had many strides in the last decade, the cost and manufacturing time have held 3-D printing back from entering the mainstream on a full scale. 

3-D printing is a type of additive manufacturing – adding material layer by layer to eventually build a product. Powder metal is one substance used in additive manufacturing or 3-D printing, layering the material layer by layer until the design is complete. This method is captivating, although too slow to compete with the widely used subtractive process combined with the CNC machine.

The opposite is Subtractive method – removing material from the object the machine is shaping. Removing the subject medium being the most efficient type is utilized by several means, including laser and router. Computerized Numerical Control devices are often used in modern manufacturing for items such as gears, proprietary designs, everyday bolts, and collaborate designs. 

Third, Formulative manufacturing – this is molding or casting material to solidify into negative space, forming a positive result. Resin molds are popular these days, as well as an example of a formative method of production. The resin is poured into a mold and left to solidify, leaving the positive image. 

Products you would see created with these methods commercially use a CNC machine, machinist, and programmer for quality and quantity efficiency. Machinist learns the individual devices they use in conjunction with the CNC component. United Scientific Inc., for example, makes sure their employees are well informed, trained, and certified for their state-of-the-art equipment. 

What is Relatable to Me?

CNC projects or products are most commonly internal parts of a whole, also known as subtractive manufacturing. The general public would see a CNC router, producing engraved wooden signs in contrast to hand-carved signs seldom produced. Routers can create some artistic pieces using a variety of materials. Everyday modern items you need a CNC device to produce: 

  • Your smartphone
  • Aeronautics
  • Military equipment
  • Weaponry
  • Production line machines
  • Vehicles
  • Medical equipment
  • Some styles of artwork

The items listed above are the completed product in which computer-controlled machines cut, lathe, mill, and drill on several axes’ for the unbelievably fast result in modern manufacturing today. Given this technology and the introduction of the additive method 3-D printing, we are to expect surprising things in the future. We may even see flying cars from The Jetsons finally. 

CNC machines in modern manufacturing are rapidly filling the demand of other manufacturers and advancing their output. Integral components created using computer-assisted technology has grown the industry, making parts efficiently, giving the end-user access to products once unavailable. The ability to mass-produce a mechanism is a great leap forward for humankind. 

On a Serious Note

Modern manufacturing is at the beginning of a historical jump into the future. Science is at the forefront of this innovation craze, tech science to be precise. Artificial intelligence has been introduced on a publically usable scale, something we could not fathom without the technology innovations of the last few decades. A computer and printer can be the future of manufacturing, sending objects through a data stream printing on the other side.

We are witnessing the first-ever devices, such as Google Assistant and Siri, the general public can experience in their own homes. These machines continue to learn the habits of its user, sometimes knowing what you need before you do. Environment concerns will propel the modern manufacturer to upgrade and innovate, thus a need for additional development, safer equipment, and quicker turn-around times. 

To Sum it Up

In terms of technology advances for manufacturers and the public alike, there are no limitations. Scientists, innovators, manufacturers, and programmers have created a new world to understand. Our goal as humans is to advance our knowledge, expand the possibilities in our minds, and explore the depth of so-called limitations we used to believe wholeheartedly.

Artsy CNC projects are fun and exciting at home with the right tools, equipment, and flare for computer design programs. The non-artsy person can dive into the world of creating by learning the software and applying it to their potential art! If you require large amounts of product, product storage, or design expertise, call United Scientific Inc. for your manufacturing requirements. Their results speak volumes. 

Continuing population growth will ensure the need for manufacturing far into the future. Clearly stated there is no stopping point for our imaginations. The world of modern manufacturing will only grow – growing into a future we may not be able to imagine just yet. With 3-D printing well on its way to becoming a resource for building, we may see the far future sooner than we could have dreamed. 

CNC Career Training: Work in an Exploding Field

Macro photo of tooth wheel mechanism with FUTURE concept words

Do you love working with computers and using technology to create? Do you enjoy using your imagination to solve seemingly unsolvable problems? Do you hate working just to make ends meet? If so, a CNC Machinist career is perfect for you.

United Scientific Inc. can help you get the CNC Machine training you need to become a highly-skilled CNC Machinist.  

WHAT IS CNC?
Industries worldwide have used Computer Numerical Control since the 1940s, though many people have never heard of CNC.

Before the arrival of advanced CNC machining, various manufacturing aspects such as mills, drills, and routers needed operators. The operators read specifications and drawings to determine the best and quickest approach to create and produce the necessary parts.

Technological advancements, such as 3D printing, led to many improvements to industries worldwide. Today, instead of manually administering every step in the manufacturing process, CNC Machinists can simply program CNC machines to interpret CAD files.

As a CNC Machinist, you’ll play an indispensable part in manufacturing processes. 

WHAT DOES A CNC MACHINIST DO?

Group of young students  in technical vocational training with young female muslim teacher

As a CNC Machinist/Programmer, you’ll use computers and the latest manufacturing technology to produce parts and products for a multitude of diverse industries and companies. 

CNC Machinists often use blueprints and 3-dimensional computer technology to develop the software used to create the parts and products used in everything from the aerospace industry to food services.

Computer integration and advanced automation have created a demand for more complicated parts and products to be produced faster than ever. 

If you work at or have worked at, an engineering or manufacturing company, you’ll no doubt work with CNC at some point. With the right credentials, you’ll earn promotions and gain more financial security and stability.

CNC EMPLOYMENT OUTLOOK 

The CNC Machinist career field continues to grow every year. According to the Bureau of Labor Statistics, “employment of tool and die makers is projected to decline seven percent from 2016 to 2026.” 

However, during the same time frame, new technological advancements and innovations, including CNC machining and programming, have created a need for employees with CNC machinist and programming skills. 

Employers continue to state the difficulties in finding employees with CNC machinists and programming skills. Entry-level positions offer immediate employment and an opportunity to attain valuable work experience as a CNC machinist.

The outlook for CNC Machinists sounds good, but success in the field first requires the necessary training.

CNC MACHINIST TRAINING

Education is often a crucial factor in finding excellent jobs. Although a degree or certificate in CNC machining isn’t quite a “must-have,” it does add a significant benefit in helping you get your foot in the door.  

The modern CNC Machinist needs to have the following skills at a minimal:

  • Basic understanding of electronics
  • Computer literacy
  • Knowledge of basic physics
  • Time Management
  • Problem-Solving Skills
  • Team Player

Employers are seeking individuals with formal training. Formal training may include apprenticeships, certification, or post-secondary training. Many employers, mostly for liability reasons, seldom hire machinists who don’t possess some type of formal training.

In the United States, many vocational training facilities and trade schools have incorporated courses accredited by the National Institute of Metalworking Skills. NIMS accreditation “is the nation’s only distinction for excellence in metalworking training as based on NIMS industry-written, industry-approved skills standards.”

The majority of courses are designed to educate and provide hands-on instructions for various types of CNC topics. Some subjects include: 

  • Introduction to CNC Machines 
  • Basics of the CNC Mill 
  • Computer Numerical Control Fundamentals
  • Geometric Dimensions and Tolerancing 
  • CNC Manufacturing Shop Management
  • Lean Manufacturing 

Mastery of CNC Machinist and programing training offers multiple options for employment in different areas, including:

  • CNC programming
  • CAD-CAM system programing
  • CNC service technician
  • CNC applications engineers
  • CNC school instructor 
  • CNC Lathe Operator
  • Shop Supervisor
  • Management

If attending classes in a formal setting is not possible due to time constraints or budget, don’t fret. There are many online CNC training courses available, and some offer free video training.

Individuals should ensure they receive the skills and training needed to perform CNC machining whatever training method they choose. Training may include inspection and safety regulations, metal cutting, work holding, programming, and math.

CNC Machinists aren’t only in the manufacturing industries. As automation is a regular part of everyday life, it is not hard to imagine that CNC Machining technology is by industries affecting everyday life. These industries include:

  • Banking & ATMs. 
  • Transportation & Aerospace
  • Cell phone towers
  • Gas Stations
  • Agriculture
  • Smart Home automation
  • Medical 
  • Broadcasting/Television

As you train for your CNC Machinist certification, you’ll gain a wide array of skills, knowledge, and training to help keep the world running at peak efficiency. 

THE FUTURE OF CNC

From robotics to 3D printing, the global demand for CNC-machined products continues to grow as innovation and technology improve the way parts and products are manufactured. 

There is even a growing demand for At-Home CNC, offering small business to enhance its product development at faster and cheaper rates.

Being a CNC machinist can be a rewarding career for those with the right skillset. In today’s technology-dependent world, further automation of offices and factories, advances in the medical industry, and advanced scientific research will only continue to spark the demand for skilled CNC Machinist and programmers.

UNITED SCIENTIFIC INC

Here at United Scientific Inc., we “Manufacture Results,” firm in the belief that remaining “Scientific in Process, United in Purpose,” enhances our success rates. Located in St. Paul, Minnesota, we’ve built a solid reputation for being the best CNC and precision machining entity around. 

With dedication to machining the best precision products, we strive to prepare for future innovations and industry demands. At United Scientific,  having the right CNC machinists is essential to our success. Therefore, we are committed to hiring the best machinists, and programmers only help us stay at the forefront of the machining industry.  

Our machinists understand CNC tasks requires attention-to-detail and discipline. They know it requires focus and the ability to overcome obstacles to ensure we meet our clients’ specifications.

The world will continue to change as technology continues to improve and enhance our everyday lives. At United Scientific Inc, we will continue to evolve, and stay current with innovation, and prepare for the future. 

CALL US!
To learn more about our services, contact us at 651-483-1500, or email sales@usimn.com.

What is CNC Manufacturing?

CNC Manufacturing

What is CNC Manufacturing?

CNC Manufacturing

At United Scientific, our customers are in the “making things” business. The things that make the world go ‘round. These various items permeate several industries, including:

  • Aerospace service
  • Automotive service
  • Defense
  • Agriculture
  • Recreational equipment
  • Medical Device

United Scientific is a parts manufacturer, using a manufacturing process called Computer Numerical Control or CNC. In other words, we make the stuff that goes into other stuff, and we make it with a high degree of precision and engineering, via computer software and code-writing. Our lathes, grinders, and other machines can be commanded digitally instead of manually, raising the bar on quality control and product measurement accuracy.

Let’s contrast CNC manufacturing with numeric control manufacturing or NCM. In NCM, cutting instructions are placed into a machine via punch card guided by a human. In CNC, design specs and machining instructions are entered into a computer, which allows for higher memory and automation, like a robot.

Programming code is easily edited or changed to produce customized results in a CNC process, and those changes remain in the computer memory for future use if desired or needed. CNC means we use a combination of human design and computer software and sometimes custom code to make your part. Here’s how this works.

A brief overview of the CNC process

First, we talk. Our professional staff will consult with you to determine the size, scope, and details of your parts project, as well as delivery deadlines, and competitive pricing. Our end goal is to deliver a defect-free, precision-made part that fits your application the first time, flawlessly.  

Next, we program. We use precision pre-programmed software and sometimes specific code to map out the machining cuts we need to perform and materials we will use to create your part.  We create the specs for your project from design to execution to delivery.

Then, we cut. With your carefully communicated part specifications, we will “measure twice and cut once,” as the saying goes, to ensure the fit and function of the part you order. Our internal audit protocol is one of the most stringent in the nation, providing an accuracy factor of 99-plus percent.

Finally, we deliver. We listen to your feedback, requests for refinement, and budget concerns to tweak the overall project to your specifications. We make sure the parts you request are accurate to your specifications and machined safely, with the highest “lean and green” standards we can offer.

Service Manufacturing in “The Gap.”

Service Manufacturing in the Gap

Precision manufacturing is a fascinating operating system for a parts company. We understand that leading-edge machine technology like CNC is paramount to providing top-quality product and maintaining accuracy throughout the cutting process.

CNC manufacturers are often “gap specialists.” What do we mean by that? Well, at United Scientific, we focus on servicing part gaps in the “making things” process. How does this work?

Let’s say that one of our clients has several large contracts with other parts manufacturers for the primary widgets in their products. The parent company needs thousands upon thousands of those widgets for the finished product they make. However, the same company also requires a much smaller number of gadgets for their product to function optimally as well.

The widget-maker has a minimum part quantity order requirement that would result in an excess of gadgets with no product in which to place them. The parent company now has a problem: order a large quantity of gadget and leave a ton of capital sitting on their shelves tied up in unusable gadgets, or provide a sub-par finished product and risk losing customers.

That’s where United Scientific comes in. Our service-based manufacturing approach allows us to customize orders for exactly the part and quantity you need. The client gets what she wants, built with the highest precision and quantity standards, so there is no wasted time or materials.

Evolving From Pushing Products to Selling Services

Of course, we sell parts. Parts are actual products. You can touch them, hold them, box them, and use them. However, in the CNC industry, we are now beginning to look at our products, more like services. This change in perspective is a subtle but significant shift in the way we do business at large, with many positive outcomes to be had for the customer or partner.  

The precision of CNC–the programming, the software, the tools we use, as well as the human component, allow us to come alongside our customers and partners to ensure a high degree of customization and flexibility in the parts we make and the jobs we complete.

We view our products to be part of our overall service, keeping you on the winning side of your project budget and providing only through-put with little to no waste, as well as on-time custom delivery.

Nimble is Where it’s At

Agility in Creating What You Need

Our CNC process makes us agile. We can easily complete several projects concurrently with our technology. Which makes us a reliable partner for a client’s changing needs, as well as allowing us to manufacture parts in a variety of industries. We can handle any job from large to small and provide the most competitive pricing on the market.

Our Partnerships Seal the Deal

We are a trusted collaborator for other manufacturing companies as well as servicing our own clientele. We assist aerospace and automotive manufacturers as a “second” builder, and our product quality and on-time delivery standards cement those relationships. When other big builders trust us, you know you can trust us for any custom part project you have, no matter the size.  

Choose United Scientific as a Trusted Resource for Your Next Part Order

Our commitment to quality, to the right fit and function the first time, and our high level of customer service make us the clear choice for your next CNC project. We are manufacturing trailblazers with a small business heart. Our customer relationships are paramount to our success.  We mean it when we say Scientific in Process-with our leading-edge technology, and United in Purpose, delivering you the best parts, made lean, made right and making your business work.

 

What is Innovative Manufacturing?

Innovative Manufacturing

What is Innovative Manufacturing?

Innovative Manufacturing

Innovative manufacturing is the creation of cutting edge technologies at a fast pace and for a reasonable price. Many of the companies that are in this business require precision and high tolerance parts goes beyond the everyday run of the mill manufacturing that has been going on for ages. Parts machining and CNC work have been going on for a very long time now, but we are in a modern age when technology is advancing and evolving at a breathtaking rate.

While some companies are okay with stagnating and creating parts that are for the machines and technologies of yesterday, some companies are determined to lead a revolution in the way that parts are made as well as in the quality and function of those parts.

At the forefront of the companies leading the innovative manufacturing, revolution is United Scientific Inc. United Scientific has not only a commitment to being on the cutting edge of precision machining and innovative manufacturing but also a passion for quality and customer service.

You can see for yourself here on their website as well as meet the team https://usimn.com/.

Manufacturing Revolution

We all live in a fascinating and exciting point in human history. The twenty-first century is known as the age of information. We are in a time when sciences and technologies are advancing faster than ever. As technology progresses more and more, the demand for precision and high tolerance parts grows.

At this point, you may find yourself asking this question: What companies need machined parts? That is an excellent question, as the scale and scope of the businesses and companies that need machined parts increases at a rapid pace. Here is a list of some of the industries that may need parts machined.

  • Agriculture
  • Oil and gas
  • Construction
  • Weaponry
  • Food processing
  • Defense
  • Transportation
  • Aerospace
  • Automotive
  • Recreational equipment
  • Medical equipment

Now let’s talk about some fields of innovative manufacturing, and what types of companies require machined parts for their operations.

3D Printing

3D Printing

Three-dimensional printing is a relatively new and innovative way of manufacturing a wide variety of things, using many different materials. A three-dimensional printer is capable of producing complex geometrical shapes and even items that have moving parts all at once. Before 3D printing, it may have taken many different processes and machines to create a piece that 3D printing is capable of producing all in one process.

Information technology plays a significant and essential role in 3D printing. 3D printers connect to a computer that has special software to direct the hardware of the printer. For a 3D printer to produce anything, there first needs to be a CAD or computer-aided design.

The computer-aided design is essentially a three-dimensional model that shows what is going to be created, first as a computer image. This process is very beneficial because any mistakes that may exist in the model can be corrected before the printer produces an item.

Three-dimensional printers require hardware that is precision machined. As the need for many different things that are 3D printed grows, so will the need for machined parts to create 3D printers.

Handheld Devices and Wearable Technology

Handheld devises such as smartphones and tablets are now a very regular part of everyday life. Often the first thing that people reach for when they wake up in the morning is their smartphone or tablet. These devices help us stay connected with the world. They help us stay up to date on our jobs, hobbies, projects, families, and friends.

These handheld devices fill some of the roles of computers. They serve as an intermediary between a person and a computer as well as carry out the task of a phone. For a modern person that is on the go always, these handheld devices are a necessity. They make calls, capture photos, allow us to check our emails, and put any information we could ever need right at our fingertips.

Wearable technology is another field where innovation is leading to success. Many new wearable technologies are coming out. We already have technologies such as the Google glasses that can not only serve as protection for the eyes but can also provide the wearer with a heads up display that can show statistics or instructions on specific jobs that can increase workplace efficiency.

There are also other wearable technologies that serve as extensions for our phones or computers that can be safely used at times that might be inconvenient for larger devices.

One excellent example is the smartwatch, which is worn on one wrist and operated with the opposite hand. There are also smart headsets which can be operated hands-free and feed instructions audibly to the user.

Not only are smartphones and wearable technology being mass produced at a significant rate, but they also require a high degree of precision to be made. For this reason, phone manufacturers use robots that are connected to computers for direction for much of the process of manufacturing smartphones and tablets.

Many of these robots and much of the equipment used for manufacturing these devices require precision machining.

Drones

Making Parts for Drones

Drones have been around for a while now. The military has been using them for surveillance and recon for years, as well as using weaponized versions for defense purposes. However, drones are now much more common in the last few years than they were in the past. They have become smaller and cheaper.

Drones have started being mass produced and made available to the general public for a wide range of reason, including for recreation. These smaller drones that are more readily available cannot necessarily carry heavy payloads, but many of these drones are fitted with cameras that can either record or stream live back to a smartphone, computer or tablet.

These devices can be used to do jobs that are hazardous to people, or even that are not able to be done by people. They can be used to inspect pipeline and infrastructure in high places, to take inventory of large amounts of items or to scour large sections of land for inspection.

Automated Guided Vehicles

Most people are familiar with automated, guided vehicles. Some tech giants have been testing and using these vehicles for years to create street views for their map systems and survey the roads. This technology has come a long way and has mostly been deemed to be safe.

These vehicles use onboard computers that process road conditions and give cars informed instructions in real time that allow them to operate on surface streets safely. They use a global positioning system (GPS) navigate.

There has been much talk, and testing of services involving these vehicles that will give people lifts to wherever they need to go as well as deliver food and packages. This is an industry that will see much growth in the years to come.

Final Thoughts

Precision machining and the manufacture of high tolerance parts is an essential part of innovative manufacturing. To build the robots and machines that manufacture all of these innovations, you need these machined parts!

The team at United Scientific Inc. has over 30 years of combined average experience in machining high-quality parts and providing exceptional customer service. United Scientific manufactures results, not excuses. Learn more at their website here https://usimn.com/.