Four Reasons Your Company Can Benefit From a Precision Machine Shop

Benefits of using a Precision Machine shop

Benefits of using a Precision Machine shop

In the ever-changing global marketplace, staying competitive in your industry can be challenging. With rising costs of materials, the increase in digital marketing demands, and uncertain economic times, it is critical that you streamline your company’s efforts to stay profitable and viable year after year. Choosing to use a high-quality precision machine shop will allow you to do just that.

If you have wondered if hiring a precision machine shop is the right move for your business, reach out to the team at United Scientific Inc. today. With a highly-trained staff and industry-leading technology, we can produce what you need, when you need it.

What Does a Precision Machine Shop Do?

At its basic level, a precision machine shop uses subtractive processes to remove material from a starting blank to produce parts, pieces, and components for manufacturing clients. This subtraction happens through the use of any or all of these machining practices:

  • Drilling
  • Turning
  • Boring
  • Sawing
  • Milling
  • Grinding

Specialized tools use the digital plans rendered from computer-aided design to produce the required specifications. Trained machinists set and adjust the devices and run the program as specified.

In contrast to the machining systems, additive processes form pieces by adding layers of material until the desired shape, size, and parameters emerge. 3D printing is one of the most popular types of additive production.

Also Read: What Happens in a CNC Machine Shop

Although it has gained popularity in recent years, 3D printing remains a much more limited option compared to precision machining. There are limits to the type of substance that can work as a filament in the printers. Machining, on the other hand, can work on almost any material such as wood, foam, metal, and plastic.

Who Uses Precision Machine Shops?

Who Uses Precision Machine shops

You might be surprised by the number of industries that rely on the skills of machinists. If you look around your home or office, the odds are there is something within your reach that uses machined parts.

In addition to traditional manufacturing markets, all of these industries use precision machine shops to produce what they need:

  • Medicine and Research – Medical laboratories rely heavily on precision machine shops to provide accurate pieces on time. Modern research facilities cannot operate without the myriad equipment needed to run tests and protect samples. Machinists supply the parts for that equipment.
  • Aerospace and Aircraft – Not many industries demand precision as much as the aircraft and aerospace industry does. Landing gear, security machinery, and control panels impact people’s lives and safety daily. There is no room for error in aerospace machine shops.
  • Defense – From tank parts to weapons to communication devices, defense departments around the globe need the services of precision machine shops to have top-notch supplies on time.
  • Commercial – Retail companies need reliable, repeatable machining services to be able to keep up with market demand for their products. Fast, high volume output with the ability to change specs as needed is critical in commercial markets.
  • Optics – The precise nature of machining makes it feasible for manufacturers of optical products to work rapidly through several prototypes. Everything from reading glasses to telescopes to microscopes uses machined parts.
  • Food Industry – As food production becomes more and more streamlined and automated, the demand for machined parts is growing. From devices to assess food safety to equipment used in food preparation, machining is becoming a big part of the industry.

Four Reasons Your Company Needs a Precision Machine Shop

If you have been on the fence about hiring a precision machine shop, take the time to learn all about their services for these reasons:

1. Accuracy

As you would expect from something with precision in its name, a precision machine shop is all about accuracy. Many industries, in particular, defense and aerospace, require parts with extremely tight tolerances. There is almost no room for deviation. If your company hopes to win bids in these areas, you must employ a machine shop that can deliver with extreme precision.

United Scientific Inc. is proud to hold the prestigious ISO 9001 Certification that demonstrates our commitment to zero defects and documented accuracy of at least 99% of the time.

2. Timeliness

Modern industry moves fast. Your business cannot compete if it doesn’t have a way to produce parts and merchandise quickly enough to keep up. When you need a prototype in a hurry or must make changes to the specifications of an existing piece, you need the work finished right away. Using a trusted precision machine shop ensures you can get what you need with a short turnaround. If you waste precious days or weeks waiting for a part, the market may leave you behind.

3. Expertise

Although there are times a business may try to produce self-made prototypes and components, they soon recognize that they lack the experience and knowledge to do so. The skill of machinists is not something to take lightly. They have specialized training and significant know-how that a novice cannot duplicate. They also have state-of-the-art tools that finish the job correctly and in a short time.

4. Cost

Businesses are all about the bottom line. You want to increase profits and lower expenses. If you do not have a precision machine shop completing jobs for you, then you likely are paying for a lot of employee hours to complete something a shop could do in moments.

Also, when trying to do this in-house, there are going to be a lot of mistakes that cost more time and materials. Hiring the services of a precision machine is worth it. The return on investment will boost your bottom line.

United Scientific Is On Your Side

United Scientific is On Your Side

If you are wary of trying to go it alone in your parts manufacturing, let United Scientific Inc. help you out. Our expert machinists and friendly staff will work with you to determine what level of service you need for your company to be competitive and profitable.

Our team represents over 70 years of experience in the machining industry. We are honored to be your trusted partner. Contact us today to see how we may serve you.

 

What Happens in a CNC Machine Shop?

What is a CNC Machine Shop

What is a CNC Machine Shop

As the world has shifted over the centuries from agrarian to industrial, the need for quality machines and parts has grown exponentially. Computer Numerical Control (CNC) is the method by which computer programming controls the tools necessary to create parts and prototypes. What happens in a CNC machine shop is not only fascinating but vital to every part of the global economy.

Regardless of your industry, when you need a prototype, part, or component quickly, you can trust United Scientific Inc. They work with speed, accuracy, and precision to create what you need for your job. In business since the 1940s and the time of “punched tape” machining, United Scientific knows how to deliver your product with excellence.

What Is A CNC Machine Shop?

At its basic level, CNC machining is a process that works by subtraction or elimination. It is a type of subtractive manufacturing. Starting with a solid piece of material the tools remove layers until the desired shape and dimensions emerge. By contrast, 3D printing is an additive process, building a part or component in layers from a 3D printer.

In a CNC machine shop, machinists can work with just about any material, such as wood, copper, steel, foam, and polypropylene. They serve many different industries from education to aerospace with their expertise.

So what happens in a CNC shop? As it turns out, a lot happens. From start to finish, the process is intricate and impressive.

CAD File Conversion

Before any machining can happen, a designer generates a computer-aided design (CAD) with the specific dimensions and geometries of the client’s part or prototype. This file then goes through another computer program that generates the specifications for the CNC machine in its language. This digital output allows the tools to understand their job.

G-code is the most common programming language used for CNC machines. It takes the CAD and translates into digital instructions for the machine. This language tells the tools where they need to go, when to go there, and how quickly to move.

Setting Up the Machine

Setting Up the Machine

Once the computer knows what it needs to do, the machinist has to prepare the tools for that particular job. Each project starts with a blank – the solid piece of material that the machine will reduce and sculpt. The CNC machinist loads the blank onto spindles and ensures all the tools are functional and ready to work.

Also Read: What is lean production and how does it minimize overhead

CNC machines use several different tools, such as drills, vises, and lathes. Sometimes these are combined into multi-use components in the device. The operator must check that everything is lined up and working correctly before running the program.

Executing the Program

After everything is prepared and ready to go, the operators can run the program. The CNC machine will follow its digital road map and set of instructions to create the required piece with precision.

Some of the most common types of operations in a CNC shop are:

  • Milling – This process feeds the blank to a rotating cutting tool that cuts away excess material. Milling can create threads, slots, and cavities in a piece, as required by the instructions.
  • Drilling – The drilling process feeds the material to multi-tip drill bits that can bore holes into the piece which makes it possible for the CNC machine to countersink and ream parts as needed.
  • Turning – The turning process removes material from the outside of the blank by feeding it into a machine such as a lathe. It can create slots and grooves around the circumference of a part.

Who Uses CNC Services?

CNC Services

Although most people may never need a CNC machine shop, these workplaces are vital to almost every industry around the globe. Our modern world relies on machinists for productivity in every facet of society, from farming to medicine to high tech industries.

Some machine shops produce products that the company then sells directly to consumers. Often, these businesses do all of their CAD work and CNC machining in house.

More often, however, the machine shop is a contract shop. In this case, the operators and machinists create parts and components for clients who use them to make products they sell to consumers.

Contract shops typically do not have CAD designers in house. Instead, the client hires that out and provides the CNC plans to the machine shop.

Machining is essential to the productivity of any manufacturing businesses in the global marketplace. Some of the biggest customers for the CNC machining industry are:

  • Military and Defense – The ever-evolving need for new designs and technology in the military demands constant updates to parts and components. Also, the natural attrition of vehicles and weapons means that the timely production of new parts is critical.
  • Aviation and Aerospace – As aircraft getter faster and lighter, CNC machine shops are busy keeping up with the demand of parts made with incredible precision to ensure safety and success.
  • Medical Research – The realm of medicine and healthcare relies on fast-moving research. Laboratories around the world require CNC machined parts regularly.
  • Optics – Manufacturers of telescopes and microscopes rely on accurate, precise CNC machining for their fine-tuned parts and pieces.

Commitment to Quality

At United Scientific, we pride ourselves on producing high-quality parts for our clients. Always. We give every single job the attention it deserves so that no client is left wanting. We know that you trust us to create parts that will function safely and effectively for you and your customers.

This commitment to excellence and the highest quality of work is why our clients come back to us again and again. They can rely on our precise, attentive, accurate work.

By hiring the best machinists and supporting them with ongoing professional development, we can always deliver. With a documented 99% accuracy rate, we know that our 70 years of machining experience will provide exactly what the job requires.

Trust United Scientific For Your CNC Machine Shop Needs

No matter your industry and no matter how tight the tolerances, United Scientific is ready to serve you. We are proud of our ISO 9001 outstanding certification, and we strive to exceed expectations for every client.

Reach out today to get your job started right away. We can’t wait to serve you.

 

What is Lean Production and How Does it Minimize Overhead?

Lean Production and Manufacturing

Lean Production and Manufacturing

In today’s economic climate, organizations have had to do more with less. But how does a person, team, organization or even a manufacturing company do more with less?

Is doing more with less even possible? With lean production principles, doing more with less is not just possible; it’s becoming the expectation.

Here at United Scientific Inc., we have adopted many lean principles into our business and manufacturing processes, which helps us to be more efficient and increase production output.

Who Are We?

United Scientific Inc., located St. Paul, Minnesota, is a manufacturing company offering customers high-quality products made within our high-performance, multi-faceted production center. Since the 1940s, our custom machining and manufacturing facility and staff have offered our customers an extensive focus on providing diversified parts manufacturing.

Our employees begin each project with the understanding that the work they perform is essential to our customers’ success. Speed, accuracy, precision, and quality are our hallmarks at United Scientific Inc. Our team will always follow stringent safety protocols, lean principles, and green initiatives wherever possible. We aim for zero defects with 100% on-time delivery rates.

What is Lean Production?

What is Lean Production and Manufacturing

According to the Lean Enterprise Institute, lean means “creating more value for customers with fewer resources.”

At United Scientific Inc., understanding our customer’s value is essential to the manufacturing and production process. Knowing what our customers’ value aids our team in focusing the manufacturing goals, enhancing our customers’ satisfaction. We know positive customer satisfaction leads to loyalty, repeat business, and referrals.

Also Read: Four Reasons Your Company Can Benefit From a Precision Machine Shop

Adopting lean production helps companies better achieve their goals by assisting management and employees focus on eliminating waste from the production process.

But what exactly is considered waste?

The Seven Deadly Wastes

In the production and manufacturing process, waste is an action or set of actions that do not add any value from the customer’s perspective. Customarily, there are seven areas of waste. They are:

  1. Overproduction – Manufacturing items before they are required or even requested. Overproduction can lead to additional costs.
  2. Inventory – A direct result of overproduction. Excess and “just in case” inventory leads to overstocking and low quality. This practice can wreak havoc on storage costs.
  3. Motion – Related to ergonomics, this is the unnecessary movement of employees or machines within the process. Unnecessary movement leads to injuries and longer production times.
  4. Waiting – This one is pretty self-explanatory. It refers to time wasted waiting for the next step in the production process.
  5. Transport – Unnecessary movement of materials from one location to another. With the high price of fuel, this particular practice can be extremely costly to your business, and it decreases quality.
  6. Overprocessing – The inappropriate use of techniques, oversize equipment, or adding additional features not required by the customer.
  7. Defects – Quality defects have a direct impact on the bottom line. It can lead to rework or replacements, thus costing valuable time, labor, and money.

Lean isn’t Just for Production or Manufacturing

Common misunderstandings about lean principles are that they only apply to manufacturing or production lines. Lean principles can apply to every business and every process. In fact, industries worldwide, including healthcare, military, aviation, and governments, are using lean principles.

Some prefer not to call it “lean.” They wish to emphasize the fact that lean isn’t a cost restructuring program or strategic tactic. Instead, it is a school of thought and a different way of thinking and acting to improve overall production by eliminating waste in the process.

The purpose of lean is to help the company develop thought processes and methods to achieve the critical goal — understanding what our customers value — by eliminating waste in the process while maintaining high quality.

Five Key Principles

Principles of Lean Production

The Lean Enterprise Institute lists five fundamental principles to help guide companies in implementing lean techniques. They are:

  1. Identify Value – What are the customers’ needs for the precise project or product?
  2. Value Stream – Map the steps and processes, from raw materials to delivery of the final product. Remove any waste.
  3. Flow – Ensure the remaining steps in the process flow smoothly without delays, bottlenecks, or interruptions.
  4. Pull – Allow customers to pull product as needed, thus reducing the need to stockpile. This habit saves resources and reduces costs.
  5. Perfection – Make lean thinking and process a part of the organization’s culture. Becoming lean requires consistent effort to be perfect.

United Scientific is Ready to “Lean” for You

Here at United Scientific, adopting a lean mindset has helped us stay “Scientific in Process, United in Purpose.”

Our customers honor us with the privilege to handle their machining and manufacturing parts requests. We are proud to merge excellent customer service with high-quality parts manufacturing and CNC machining expertise.

Our customers can trust that United Scientific will complete any machining project correctly, on-time, and with the highest level of quality assurance, without any waste or loss in customer value. We work together with our customers to ensure that we meet all their requirements, and customers are satisfied with the final result.

United Scientific Inc. strives to ensure their lean production processes are flexible and adaptable wherever possible. We respect progress, but never at the expense of accuracy, quality, and precision.

We back up our quality-control with a scientific quality process generating a 99-plus percent accuracy factor. Our method yields a 131 Defective Parts Per Million rating, which is tops in the industry. The specialists in our inspection department have implemented Lean processes to eliminate waste, yet not at the expense of quality and precision.

All United Scientific customers experience the feeling of satisfaction, knowing from start to finish that the professionals at United Scientific will meet their requirements. And whenever possible, we exceed our customers’ wishes. We go above and beyond.

No matter your industry, when you need parts manufacturing, CNC machining, aerospace parts, medical device prototypes, or components, put your faith in United Scientific Inc. United Scientific is the company to call for quality, on-time delivery, and accessibility to meet your manufacturing needs.

Call Us!

To learn more about our services, lean processes, and how United Scientific Inc. can support your project, contact us at 651-483-1500, or email sales@usimn.com.